Production Facilities

Design and Development

JUBAIR Bangladesh Quality Always Premium emphasis on Research & Development as the core for our business. As an Innovative and Sustainable company we have integrated R&D infrastructure and built a team to lead the work of discovering new processes, product developments & improvement of current production infrastructure

Sampling

JUBAIR Bangladesh Quality Always Premium give extra priority for all kind of Samples based on customer requirement. Sampling is very important in Apparel industry because the buyers usually place orders after reviewing the quality of the samples. It is one of the key elements of the pre-production processes. The process of developing sample varies based on the buyer’s requirement and the style / type of the garment they are dealing with.

Cutting

Garment cutting is a crucial process in the production of clothing, involving the cutting of fabric pieces based on patterns to create the desired garment shape. Here is a general overview of the garment cutting process and its working procedure:

Pattern Development: The first step is to develop patterns based on the design specifications of the garment. Patterns are templates or templates that represent the different fabric pieces required to construct the garment. They are usually made of paper or cardboard.
Fabric Spreading: Once the patterns are ready, the next step is fabric spreading. Fabric rolls are laid out on a large cutting table, and layers of fabric are spread on top of each other. The number of layers depends on the fabric thickness and the desired quantity of garments to be cut.
Marking the Fabric: After the fabric spreading, the pattern pieces are placed on

Sewing

Production processes:

Firstly the PP sample is approved by the buyer.
Patterns are finalized.
The whole process of production is planned out.
Desired fabric is manufactured or sourced.
The fabric is dyed, washed and other chemical treatments are carried out as per order instructions.
Accessories and trims are manufactured or sourced as per client’s requirement.
The fabric is cut out to the measurements of the finalized patterns.
Printing process is carried out.
Garment sewing and additions of the accessories are done.

Finishing

JUBAIR Bangladesh Quality Always Premium has a team of experienced and well qualified QA & QCs. They are involved in each and every stage of production at all production units round the clock, right after the pre-cutting approval is given.

The QCs deployed at our factories constantly monitor the production and conduct size, set, Inline, midline, pre-final and final inspections; making certain that everything is up to the mark.

All inspection reports are reviewed and signed by the Quality & Merchant team.

Final inspection can only be carried out, if the results of the pre-final inspection conducted by us is satisfactory. After getting all quality approval from the client’s end

Quality Control and Quality Assuarance

The QCs deployed at our factories constantly monitor the production and conduct size, set, Inline, midline, pre-final and final inspections; making certain that everything is up to the mark.

All inspection reports are reviewed and signed by the Quality & Merchant team.

Final inspection can only be carried out, if the results of the pre-final inspection conducted by us is satisfactory. After getting all quality approval from the client’s end & final inspection, goods are ready for Shipment.

Fabric Sourcing

To ensure the best quality fabric for our products, we work with knitting factories equipped with the latest machineries and who use the best quality machine accessories (needles, sinkers, yarn feeders, etc.) to produce seamless and uninterrupted rolls of fabrics, Of course piloted by experienced operators and supervisors.

Types of Knitted Fabrics we are working based on customer requirement and producing different kind of Garments.

We sometimes manufacture fabrics as per customer’s requirement And we import fabrics as per customer’s requirement And of course we use quality fabrics.